09g valve body diagram. to/3p5MM6t Screwdriver Set: https://amzn.

• 09g valve body diagram. This version was used from July of 2004-UP. This is a common solenoid and valve body wear problem. The shift valves are controlled by electromagnetic valves, which in turn are activated by automatic gearbox control unit J217. Dec 5, 2023 · It is a valve body repair/modification kit. Springs are not shown for visual clarity. OEM Part Number. Fluid capacity and type, valve body and solenoids charts. 6 […] This manual provides a component application chart, clutch tap identification, exploded views of the valve body, extensive solenoid information, clutch pack configurations, case passage identification, complete hydraulic schematics, bulletins, updates, VAG code and OBD2 code identification. 03-ON 709H Valve Body Pressure Sensor Dec 17, 2022 · About this item Reference OEM Number: 09G325039A TF-60SN 09G325039AX 09G Valve Body. Fix rough shifts in your 2005 Beetle with this valve body repair. There are several different styles, and they need to be understood in order to avoid issues such as lack of lube (which can cause gear train failure) and possible calibration issues. Each valve body is fully tested and a match to OE specification. com. Modified ItemNo. 5 automatic with the 09G transmission. 0 1 rating Aug 19, 2024 · About this item Part number: TF-60SN, 09G325039A, 09G325039AX. Instructions are given for adjusting the Brief technical description The 6-speed automatic gearbox 09G sets new standards in the segment of transversely mounted multi-step automatic gearboxes Nov 30, 2013 · 09G Wiring Diagram Here's a JPEG with the wiring diagram for my 09G USE AT YOUR OWN RISK! Middle Valve Body • 09G Shown Click on Sonnax part numbers to see more information. Description 305 3-4 Transition Valve 306 K3 Control Valve 307 09G TF-60SN Automatic Transmission Valve Body W/Solenoid Compatible with Jetta Beetle Mini Cooper Audi TT 2005-2012 Visit the zadsdawe Store 5. vacuum test valve body 09G Aug 23, 2015 · *VW 09G Transmission Solenoid Repair* *Main Points:* **Aftermarket parts can be unreliable**. The 09G AKA TF-60 transmission, has been used in a number of FWD vehicles like the Audi A3, Audi TT, Mini Cooper, Volkswagen New Beetle and 09G Valve Body TransGo Shift Kit Installation Important Ideas and Facts: Solenoid Resistance Checks: Before disassembly, the video emphasizes the importance of checking the resistance of all In addition to the shifting elements, the valve body controls the torque converter lock-up clutch and the ATF pressure in the transmission (e. After a while of searching, it appears that there are about 6 variations of valve body’s used on the 09G, which are not interchangeable. Upgraded with Main Boost, TCC Boost Valve & Sleeve Kit, Solenoid Modula - VBP-95-111B Dec 1, 2021 · Just about finished major repairs on a good friend's beetle, last job is valve body replacement this weekend but struggling to get torque setting for the following if anyone can help? Sump pan Valve body bolts. Dec 8, 2023 · It is a valve body repair/modification kit. 300 MAIN VALVE BODY SPACER PLATE. Jan 1, 2013 · Assuming there is no excessive wear in the valve body and the linear solenoids are good, the clutch control valves on the valve body can be adjusted to correct these problems. 0L L5 2. com Jun 27, 2017 · Repair kit for valve body and tells you what other videos did not. 09g 09m rebuild09g valve body wiring diagram Transmission repair 09g vw 2007 assembly re savedWhy volkswagen 09g transmissions fail. 301 CHECK VALVE 5: B2 ORIFICE CONTROL- REVERSE (. Then it is required to change the entire valve body. com One of the most complicated cases is the wearout of the valve body and/or one of its irreplaceable components. primary pressure, control pressure, torque converter pressure and lubricating pressure). On the bench I I. The 09G AKA TF-60 transmission, has been used in a number of FWD vehicles like the Audi A3, Audi TT, Mini Cooper, Volkswagen New Beetle and VW TRANSMISSION SHIFTS HARD VALVE BODY REPLACEMENT FIX Tool Set: https://amzn. Buy Valve body AW TF-60SN 09G (gen 2) 09G325039F (regenerated) from VAG at $577. Diagrama transmision automatica. 2: Own different test machines to design exact accurate parameter for our products. We address a range of common issues in VW/Aisin 09G rebuilt valve bodies, including worn hydraulic circuits such as mainline pressure, main boost pressure, secondary pressure, and solenoid regulator pressure. 2015 D3E8001EAAC - Free download as PDF File (. Oil fill and level check the only way to check the 09g oil. Our guide includes detailed instructions, diagrams, and specifications to help you tackle any transmission repair job. The components can be checked in “Guided Fault Finding” using Vehicle Diagnostic Tester Allocation. g. The original solenoids are a bit smaller & have darker gray-metal casing. It introduces orifice control which regulates fluid flow to the B3 brake. We will be very honored to provide you with quality service. It notes that Rostra solenoids are compatible with both large and small OE solenoids and are universal. No. Hydraulic control Valve body The clutches and brakes (shifting components) are controlled by the valve body by means of hydraulically operated valves (so-called shift valves). The 09G has two solenoid modulator valves: One is in the lower valve body section and is a very active regulating valve. VOLKSWAGEN AND AUDI. Low vacuum reading indicates wear and Sonnax parts are noted for 707H Solenoid, Shift Control (N88, #1) . 6 Passat 2006-13 V6 3. When the torque converter lock-up clutch closes, 2nd, 3rd, 4th, 5th and 6th gears become mechanically driven gears by eliminating torque converter slip. I have found that NEW solenoid valves will fix most 09G problems. SHIFT KIT® Valve Body Repair Kit Fits 09G, 09M, 09K, AW TF-60SN, GAF21WA 2003-13 with 1. Once the clutch packs and plates have worn, fitting a revised valve body usually makes things worse. In addition to the shifting components, the valve body controls the torque converter lock-up clutch and regulates the various pressures inside the gearbox (e. Just got done putting it in reset the TCM with the following procedure I AISIN AW TF-60SN, MINI 6F21WA, VW/AUDI 09G, 09K, 09M Critical Wear Areas & Vacuum Test Locations Drop-In Zip Valve™ Parts Available NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Inspect all valve body components thoroughly for any damage. 2LVolkswagen Beetle /Beetle Convertible 03 6 SP FWD L4 1. Their job is to feed the solenoid with regulated feed oil. 09g manual We provide service, maintenance on automatic & manual transmission. VALVE BODY PLATE CASTINGS# A00. Mar 1, 2015 · TASC Force Tips Author: Sonnax Engineering and Technical Services Subject Matter: Valve body Unit: Aisin AW TF-60SN, BMW 6F21WA & VW/Audi 09G, 09K, 09M Issue: Vacuum testing From the TASC Force we reprint a series of in-depth test instructions for checking the serviceability of valve bodies. UPDATE! The Transmission is fixed! See comments on Youtube! This document provides instructions for removing and installing the valve body in a 2009 6-speed automatic transmission. Refer to ⇒ Fig. This time we’re going to go over test-ing the lockup control valve, clutch control valves, and pressure regulator valves. 8L 1. Transaxle which is a 6 speed fully automatic and electronic controlled transaxle. Ship Direct To Repair Shop We provide an out-the-door price, with shipping, for a replacement remanufactured 09G Series valve body direct to your repair shop. Direct control of the clutch and brake components through dedicated solenoids, along with the ability to adjust pressures of the hydraulic circuits, make diagnosis and resolution of drivability issues more of a Product Description TF-60SN 09G Transmission Valve Body (GEN 2) #75050 For VW AW 2014-2018 Feature: 1: According to the original factory specifications,perfect match for the original car. This manual provides a component application chart, clutch tap identification, exploded views of the valve body, extensive solenoid information, clutch pack configurations, case passage identification, complete hydraulic schematics, bulletins, updates, VAG code and OBD2 code identification. 5 USD. They got progressively worse over the course of a couple of months. This document provides technical information for servicing vehicles with a 6-speed automatic transmission. The process involved removing the 09G transmission valve body and replacing the solenoids. This version was only used up until June of 2004. PART # VALVE BODY PARTS QTY REFERENCE # S255741A-6K . If you are unsure or don't know, please contact us and we will solve your problem. com FREE DELIVERY possible on eligible purchases Upper Valve Body #1 Exploded View 09G Shown Upper Valve Body #1 Accumulator Descriptions I. Feb 14, 2022 · I have a 2012 Passat 2. To ensure proper fitment, use the following identification methods: Solenoid Can Size: Middle Valve Body • 09G Shown Click on Sonnax part numbers to see more information. Once you replaced the valve body, did these problem start immediately?? Meaning has the transmission ever worked properly with the replacement valve body? 2. The experts at Rostra Precision Controls have devoted a substantial amount of effort to determine how all the aspects of Aisin six-speed VW Audi 09G VacTest - Free download as PDF File (. VW Transporter T5 09K Change Valve Body & complete Solenoid Set, Harsh 3-4 when at operating temperature#tf60sntransmission #09gtransmission #cars #vwtransm This is the DOWNLOAD link for VW 09G / AUDI TF60SN TechGuide. VOLKSWAGEN 09G VALVE BODY IDENTIFICATION. Nov 1, 2008 · Solenoid Control in the TF60-SN (09G/09K/09M) Since drive-style clutches are rotational, there is a tendency for centrifugal force to creep the clutch on when it is not in use, which could cause premature damage to the frictions. The 09G/09M uses a total of 8 different solenoids located in the valve body that are used to apply or release the clutches, control the main line pressure and apply or release the torque converter clutch. I began my search Sep 15, 2022 · Buy 09G TF-60SN 09G325039AX 09G325039A Automatic Transmission Valve Body Compatible With Aud-i V-W G-olf Passa-t Toura (09G TF-60SN Valve Body with Small Solenoid): Valve Body Kits - Amazon. Volkswagen CC 2010-13 V6 3. Jan 1, 2013 · TF-60SN, 09G Solenoid Identification & Connector Pin Out Valve Body Xpress It is common for the internal harness to be incorrectly connected to the solenoids. Jan 1, 2013 · Browse all 09G, 09K, 09M transmission parts here or use the filters below to find just what you are looking for. pdf. The valve body unit of the new Camry consists of an upper and lower valve body with 7 solenoid valves that control hydraulic pressure. Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. Note: All valve body bolt lengths are found in the legend and must be positioned properly. Each layout: Displays an exploded view location guide for individual valve trains Identifies symptoms and recommended solutions for quality rebuilds Provides active links to view specific part details Lists any tools The VW 6-speed Automatic Transmission 09G Repair Manual (Edition 07. 6-speed-automatic-gearbox-09g-vw-golf-5-passat-b6-eng-07-2011 - Free download as PDF File (. pdf - Free download as PDF File (. VW/Audi 09G/09M/TF-60SN 2005-up, No Pressure Switches (Oil cooler on transmission case). D the solenoids and show the rebuilt one ready to go in. The mechanic experienced poor connector quality and shifting problems using new, online-purchased AISIN AW TF-60SN, MINI 6F21WA, VW/AUDI 09G, 09K, 09M Critical Wear Areas & Vacuum Test Locations Drop-In Zip Valve™ Parts Available NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Jul 1, 2013 · Discover the complexities of the TF60SN valve body in Volkswagen transmissions and the challenges faced by rebuilders. This causes a leak which can be seen on our valve body testing machine. Buy LELINTA Auto Transmission Valve Body 09G TF-60SN fit Audi VW Golf Passat Touran 6 Speed Valve body Car Fit Audi VW Jetta Golf Passat 03-11 Transmission Auto Transmission Valve Body at Walmart. To do that you’ll need to remove a With the valve body removed, use valve body or solenoids is going to get lot of wiring. I'm suspecting that the 09G Transmission Wiring Harness with Speed Sensor (14 Pin) Typical Part Numbers: 09G927363F (09G 927 363 F) Note: This is a 14 pin version if you need 6 pin version, follow this link For 14 pin without sensor (09G927363), follow this link Applications: Audi TT 03-06 HUN 6 SP F/AWD L4 1. ♦ Tightening torques apply for non-oiled nuts and bolts. 313" DIAMETER). This alters the case, case cover and the valve body and if incorrect parts are used, severe planetary failure will occur. g. Sonnax valve body layouts provide a detailed 09G TF-60SN Transmission Valve Body 09G325039A for Audi Volkswagen Passat Golf Jetta Condition:Remanufactured Replace Part Number:09G 325 039 A, 09G325039A Application:Fit for following models:Audi VW Jetta Golf Passat 03-11 Touran Sharan 09G TF-60SN Valve bodyAudi TT 03-08 6 SP F/AWD L4 1. This particular valve body is prone to excessive manual valve bore wear, especially in the “O. Second issue is the typical valve body wear, and replacing an old one with a rebuilt one, even a Sonnax enhanced one like I did solved some problems, but made others worse. The TCM can adapt the upshift and downshift pressures for each shift as well as initial engagement into drive and reverse. Identifying the different valve body versions is very crucial when attempting to interchange valve bodies on these vehicles. Jun 5, 2016 · The original valve body with only 63K miles with symptoms you describe is a classic case of "Bad 09G solenoids". View recommended parts for quality repairs of common transmission problems quickly and easily. Brown one is N91 cause its different, but how do i know where these others go? I added picture of valve VW Audi 09G VacTest (1) - Free download as PDF File (. VW 6 Speed Automatic Transmission 09G Repair Manual Edition 07. Use rubber mat to seal through passages shown with dotted line. Refer to the Parts Catalog. Where did you get the valve body? Did you Dec 22, 2013 · Do different 09G valve body generations have different set types of solenoids? I recently purchased a set of rebuilt solenoids, they have silver casing & seem a bit larger than the OEM solenoids. 15741-35K All of our parts are genuine OEM parts so we guarantee your Valve Body will perfectly fit your 2015-2022 Volkswagen vehicle, and you'll get your parts for less than you would pay at your local parts counter. 128k on the stock fluid before I went online and realized VW started recommending changing it. 【Note】Please make sure that the part number are the same as yours before ordering. The 09G/09M transaxle uses a Lepelletier gear set arrangement, using a simple planetary coupled with a Ravigneaux type planetary. 2015 D3E8001EAAC) is a comprehensive guide to repairing and rebuilding the 09G automatic transmission used in Volkswagen vehicles. ““Valve Body”“ , page 10 Removing and installing. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine what’s available for the specific valve body you’re working on. to/3xBc8B9 Hey guys, in this video we . TIA! Sep 11, 2018 · Hi, I have audi TT 2004. Notes: In addition to the shifting elements, the valve body controls the torque converter lock-up clutch and the ATF pressure in the transmission (e. Aug 12, 2022 · 09G Transmission Valve Body Compatible with Audi TT 2003-2008, Compatible with Volkswagen Golf 2010-2011 Perfect match for the original car, replace your damaged or missing part with this item, easy installation, stable characteristics, high reliability Extracto en español del servicio de primera generación del cuerpo de válvulas para 09g de VAG, por ATSG. We will email you for pictures of your original valve body and the vehicle identification tag located on the driver’s door. 09G Valve Bodies At Wholesale Prices At Street Smart, we provide remanufactured valve bodies shipped direct from the factory at wholesale prices. The 09G TF60SN Download page, diagrams, guides, tips and free download PDF instructions. Fast & worldwide shipping. the slide valve body - and slacken and tighten diagonally across in stages. Dec 12, 2014 · Sonnax valve body diagram for 09G, 09K, 09M, 6F21WA, TF-60SN. Special tools are required and it is important to mark sensor Dec 22, 2019 · 09G transmission valve body refurbishing tutorial. Get detailed info on checkball materials and dimensions. Oct 1, 2014 · There has been much focus over the years on valve-body wear issues and other deficiencies of the 09G as well as the TF80/TF81 models. Jan 17, 2020 · Clean all valve body components thoroughly and dry with compressed air. Test locations are pointed to with an arrow. well, or no amount of repair to the es. 09g valve body diagram pdf. See full list on at-manuals. . external harness/cable: Dec 14, 2012 · 07 Jetta with the 09G. 100” solenoid can O. ♦ Clean the thread of the screws that are inserted with a locking agent with a wire brush. Key issues covered include worn valve bodies causing shifting issues, a sleeve inside the transmission case that can rotate and cause a shift to neutral, and tips for inspecting and servicing the valve body and transmission. Scanner and procedures for an 09G Valve Body as Sunbelt Valve Body Builders and Jeff's Transmissions take an '06 Volkswagen Beetle for a test drive using a M 30 GEARS August 2008 Looking inside the Volkswagen 09G 6-Speed; Part 3 I n past issues we looked at the design and operation of the VW 6-speed transmission. txt) or read online for free. 7 units available. It is to a large extent responsible for oil supply, and therefore proper operation of the gearbox. Mar 1, 2024 · I need to replace the valve body on my 2007 Rabbit. I'll share how I understood, diagnosed, and repaired it. 1001 units available. All items were tested for performance. Learn how to diagnose, rebuild, and repair with detailed information for automotive technicians. Custom BundleNo. I ordered new solenoids from ebay and didnt get any information with them to identify these. This manual covers these differences so that this mistake will not happen to you. - Each valve body is disassembled, cleaned, inspected, calibrated and tested to restore OE form, fit and function. If your car has abnormal noise, oil leakage, gear shifting shock, jerking, or other faults, our transmission valve body can solve your problems. Diagrams show the locations of the solenoids in the valve bodies of the two transmissions. Valve body selector bolt Plus any others I need to know about. pdf), Text File (. Due to the complexity of this valve body (there are 6 different versions, details can be found below in the Technical Information section) some people are not comfortable identifying which version they have. ♦ Do not twist particularly sensitive parts - e. Apr 15, 2013 · A few questions for you. The 09G/09M transaxle uses a Lepelletier arrangement, using a simple planetary coupled with a Ravigneaux planetary. This 09G tran Rebuilt Valve Body replacement - My experience My wife's 2005 Beetle started having the dreaded rough shifts. Cambio 09G/09K/09M parts - Free download as PDF File (. Select Your Volkswagen Model to shop for more parts from its entire OEM parts catalog. We covered the theory and operation of the sole- noids, the computer, and the clutches used to create six forward speeds and one reverse. Please check the manual valve bore for excessive wear by performing the procedure shown below. Once a repair had been made, shift or apply issues still existed at times, requiring more attention to the controls. 6K views 28 replies 4 participants last post by Vwcc6767 May 29, 2023 A Discover the latest valve body checkball locations for popular import transmissions in this comprehensive volume. Disassemble the main valve body components using Figure 148 and 149 as a guide. Compatible Models: This 09G325039A TF-60SN valve body fits for A3 A4 VW Eos This alters the case, case cover and the valve body and if incorrect parts are used, severe planetary failure will occur. 09M & 09G have different cooler oil paths. Jan 1, 2013 · Accurate valve body identification is crucial as the styles DO NOT interchange. to/3XRB28Q Mobil 1 Oil: https://amzn. It used to slip-grab from 1-2 and 2-3 so I went ahead and bought a rebuilt valve body from reamman. The links below are affiliate links. Mini Cooper GA6F21WA / TF60-SN / 09G / 09K / 09M 6 Speed Automatic Transmission with Slipping / Flaring 3-4 & 4-5 Shift repair- Shows how to lower Valve bod The document discusses common problems with the Volkswagen 09G 6-speed transmission that transmission shops are starting to encounter. to/3p5MM6t Screwdriver Set: https://amzn. Solenoid B1 - K3 of 09G automatic transmission-new generation valve body linear solenoid with smaller dimensions. This is normally due to crossing wires to the N88 and N99 solenoids, causing no 4th, 5th, 6th or Reverse. Description 301 K3 Accumulator 302 K2 Accumulator 303 K1 Accumulator 304 B2 Accumulator 303 302 304 301 305 308 306 307 Upper Valve Body #1 Steel Valve Descriptions Check Valves I. 254 LOWER VALVE BODY ASSEMBLY. I think about all of the rebuilders will install rebuilt solenoid valves. TCC Valves The lockup control valve is very busy in the 09G transmission. 5L2009-2010 Overview Quick Details OE NO. It includes general repair notes, specifications, component locations, removal and installation instructions, and troubleshooting procedures. First, let’s get a little background on these valve bodies and clutch-control valves. Caixa de marcha automática VW 09G Accurate Valve Body Identification is Crucial IMPORTANT: The different styles of this valve body DO NOT INTERCHANGE. Get rid of the dreaded shifting problem and enjoy smooth driving again. May 29, 2023 · Junkyard valve body for 05 2. Download the PDF for free! Jul 19, 2024 · Automatic transmission 09g valve body for audi vw jetta golf passat Vw transmission code locations09g keeps going into limp mode. Products AUDI, VOLKSWAGEN, SKODA AW TF-60SN (09G, 09K, 09M) Valve body, solenoids, wiring, sensors AW TF60SN (09G, 09K, 09M) This video contains the rebuilding of the valve body from a 2004 6 speed automatic transaxle and the fix for a common problem with these 09G's. Buy online any parts for automatic & manual gearbox. With a worn solenoid modulator bore you can have low or high pressure, depending on the wear In this video, I go over how to remove the valvebody from the transmission. D. 9L 2. First let’s get a little background on these valve bodies and clutch control valves. I also show how to set the trans back to basic Jun 1, 2011 · The 09G is an adaptive-learn transmission. 2003-2010 Beetle Coupe & Beetle Convertible WITH Transmission Codes HTU JUA JTZ HFZ HGA. Mar 25, 2020 · There are quite a few 09G valve body install and repair videos; they might shed some light on things and help you, double check your install or replace the ribbon cable or retaining clips, etc. I'm going to have to do this. TypeTransmission valve body. It has you cut open the solenoids and open up the bore for the armature then you take the valve body apart and drill out some passage holes to allow tf-60sn - Free download as PDF File (. We dis-cussed the solenoid bushing and modu-lation valve problems in last issue. It describes removing external components and splitting the transmission case to access the internal components. This document provides an extensive list of parts for automatic transmissions, including overhaul kits, gaskets, seals, pistons, friction plates, and more for various Volkswagen, Audi, SEAT, BMW and Skoda models. We also looked inside the unit: We took the geartrain and clutch assem- blies apart, identified them Buy Valve body repair AW TF-80SC TF-81SC (Mazda CX-7, CX-9 / Hyundai Veracruz / Volvo XC60, XC90, S70, S60, S80 / Opel Insignia / Peugeot 308, 3008, 407, 408) from MAKTRANS-VB at $250 USD. Wiring harness for sender ♦ With integrated gearbox oil temperature sender -G93--arrow-Location: Wiring harness is attached to valve body in gearbox. , main pressure, control pressure, converter pressure, and lubrication pressure). Solenoid valves SL1-SLT control line pressure and engagement pressure proportionally based on ECM signals. Low vacuum reading indicates wear and Sonnax parts are noted for Jan 8, 2025 · 2014-2018 VOLKSWAGEN AW TF60SN 09G TRANSMISSION VALVE BODY. I pulled valve body and hoped colors match, but originals are all black. Apr 1, 2012 · Assuming that there is not excessive wear in the valve body and the linear solenoids are good, the clutch-control valves on the valve body can be adjusted to correct these problems. Refer to ⇒ “2. The solenoid modulator valves are like a GM actuator feed limit valve. Solenoid valves SR, S4, and DSL use three-way valves to switch fluid passages 09G TF-60SN Gen 3 Transmission Valve Body for VW Audi offers professional test, fast shipments, and 1-year warranty. Package list: 1pcs refurbished TF-60SN transmission valve body. It has you cut open the solenoids and open up the bore for the armature then you take the valve body apart and drill out some passage holes to allow The improved design of the hydraulic control system in the 09G allows you to take the guess work out of resolving drivability issues. If there’s a problem, just let us know and we fix it. That said it is possible to have 4 - Valve Body Component location. Resetting the transmission control The „automatic gearbox 09G“ has six hydraulically actuated for‐ward gears. Disturbing the gasket and the plate is reused. The document outlines removing the Get the ATSG PDF manual for Audi, Jetta, and Passat 09G/09M transaxle. In addition to the shifting elements, the valve body controls the torque converter lock-up clutch and the ATF pressure in the transmission (e. This listing is for Rebuild Service on an Audi 09G, 09M Valve Body. This listing is for a Re-manufactured Volkswagen 09G, 09M TF60SN Valve Body with Cooler on the Case, No Pressure Switches, and Small Diameter Solenoids. Golf Mk5 > Volkswagen Workshop Service and Repair Manuals > Power transmission | 6-speed automatic gearbox 09G | Automatic gearbox, gears, control | Removing and installing valve body | Installing valve body VALVE BODY PARTS 750H Valve Body With Solenoids (09G) (With Pressure Switches & Oil Cooler on Transmission Case) (Click for Important information) This listing is for a Re-manufactured Volkswagen 09G, 09M TF60SN Valve Body with Cooler on the Case, Pressure Switches, and Large Diameter Solenoids. The car always shifted 09G transmission valve body refurbishing tutorial. Installing the incorrect valve body will result in a lack of lubrication to the gear train, leading to catastrophic transmission failure. This listing is for a Re-manufactured Volkswagen 09G, 09M TF60SN Valve Body with Cooler on the Case, No Pressure Switches, and Large Diameter Solenoids. Dec 12, 2014 · Sonnax valve body diagram for TF-81SC units. 09M Automatic Gearbox Valve Body with Large Can Solenoids Note: Do not interchange with 09G valve body. I know the 09G trans fairly well from the valve body replacement in mine and I know it would be VERY easy to connect the wiring up incorrectly to all the solenoids. The transmission uses five clutch assemblies and one sprag to provide six forward gears and reverse. End Plug Kit, 09G (Small, 9mm Plugs)(Contains: 5 End Plugs & 7 O-Rings)2003-Up (Sonnax) 1 . Includes technical data and repair guides. 03-ON 708H Solenoid, Shift Control (N89, #2) . 5L 09G trans, what other years and models to look for? Jump to Latest 6. Please find below the Valve Body Identification information of 09G / TF60 SN (Aisin Warner 6 Speed). Made of high-quality aluminum, tested, durable & Dependable. There are (4) styles of 09G/K valve bodies that have large (1” diameter) linear solenoid cans and (2) styles with small (¾“ diameter) linear solenoid cans. Jun 11, 2022 · But would anyone happen to have a picture or diagram showing the inside of the gen 2 09g valve body? I thought I did a decent job removing the check valves and keeping them in order but I noticed one of them has a thicker spring and want to make sure they all go back in the correct spots. Is there a way to tell which variation is in your car Sep 15, 2022 · About this item OEM Part number: for 09G TF-60SN 09G325039AX 09G325039A 09G TF-60SN 09G325039AX 09G325039A Remanufactured Automatic Transmission Valve Body Compatible With Aud-i V-W G-olf Passa-t Toura Premium Quality :Cheap And Cheerful, Easy To Install With Related Installation Video, Durable, Engineered From High-Quality Materials To Improve Reliability And Durability,6 Month Warranty Dec 12, 2014 · Sonnax valve body diagram for 09D, TR-60SN units. ” position. 2 Valve Body, Removing and Installing”, page 90 . Figure 9 The 09G/09M uses a total of 8 different solenoids located in the valve body that are used to apply or release the clutches, control the main line pressure and apply or release the torque converter clutch. 0L 3. Jan 1, 2013 · Manual valve bore wear can cause low pressure and poor shift quality. 8L 09G TF-60SN VW BEETLE/BEETLE […] Find Sonnax remanufactured valve bodies that are no longer in production but are still covered by the limited lifetime warranty. GENUINE VOLKSWAGEN PART # 09G325039F. 3. 5 days ago · NEW OEM 6 Speed Automatic Transmission Valve Body is a direct fit for the following Genuine Volkswagen Part Number:09G-325-039-A. Remanufactured 09G valve body for Volkswagen and Skoda. The valve body shouldn't be wore to the extent it needs much of anything but cleaning and new solenoid valves. Whenever the transmission is rebuilt or the valve body is replaced the shift adapts should be cleared and the vehicle driven to relearn the new adapts. This document provides installation instructions for Rostra Precision Controls linear solenoids for the TF-60 (09G) and TR-60 (09D) automatic transmissions. Refurbished to factory spec. I would appreciate it so much. Shop now for reliable performance!| Alibaba. Key steps include disconnecting electrical connectors and sensors, removing retaining bolts, pulling out the valve body, and reinstalling it while properly routing electrical wiring harnesses to avoid damage. This website lists out the variations: Sonnax. SK 09G SHIFT KIT® Valve Body Repair Kit Fits 09G, 09M, 09K, AW TF-60SN, GAF21WA 2003-13 with 1. Jan 9, 2024 · About this item OEM Part#: 09G, TF-60SN, 09G325039A, 09G325039AX, Only fit 09G Transmission, doesn't fit 09M Transmission Compatibility: Compatible with Audi TT 2003-2008, Compatible with Volkswagen Golf 2010-2011, Compatible with Volkswagen Passat 2006-2010 OE Replacement: Perfect match for the original car, replace your damaged or missing part with this item, easy installation, stable This document provides a step-by-step overview of disassembling the 09G/09M 6-speed automatic transmission used in some Volkswagen vehicles. 8L 2. To correctly identify this valve body, you must determine: If you have large- or small-can linear solenoids The location of the cooler (on the case or remote) If you require pressure switches Part The next clutch test is to remove the valve body and air check the clutch- back together. vw-6-speed-automatic-transmission-09g-repair-manual-edition-072015-d3e8001eaac. 09g pdf vw transmissionVw-audi-09g_vactest_link. Specifically how to Aug 2, 2025 · 09G Valve Body Jetta, Beetle, Mini Cooper, Audi TT 2005-2012. Help would be so 252 UPPER VALVE BODY ASSEMBLY. com This listing is for a Re-manufactured Volkswagen 09G, 09M TF60SN Valve Body with Remote Cooler, No Pressure Switches, and Large Diameter Solenoids. Aug 12, 2022 · About this item OEM Part Number: 09G, TF-60SN, Please note that the solenoid valve of the 09G valve body has a size distinction, please pay attention to inspection Compatibility:Compatible with Audi TT 2003-2008, Volkswagen Golf 2010-2011 Transmission Valve Body / Mechatronic for Volkswagen vehicles, Part Number 09G325039F, is essential for the efficient operation of your automatic transmission system. Nov 9, 2011 · Ok, here I go… I will try to put everything in order to detail as much as I can on what I’ve been experiencing with the 09G Transmission on my MK5 Jetta 2. It's starting to show symptoms of the common valve body failure (delayed / rough shifting) I don't have a lot of options for mechanics around me so I was wanting to know how easy it is to replace this valve body. Compatibile with Audi VW Jetta Golf Passat Toura. 1. 5 Problems began like everyone else’s threads, slip-bump from 1st to 2nd, 2nd to 3rd… and sometimes when going down gears. It is in charge of 3, 5 and reverse gear (K3) and 2, 6 gear (B1). : 09G 352 039D Place of Origin: Guangdong, China (Mainland), China Brand Name: OEM Size: standard, standard number of solenoid: 6 solenoid for valve body: 09G 352 039D property: valve body solenoid solenoid shape: small Type: auto Get the expertly crafted Volkswagen 6-speed manual gearbox workshop manual for Golf Variant, Jetta, and more. oznn locjt xor bdlz nonz hcrb lpnsnpr ruu hhv vgr